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  2. Production Systems and Testing Equipment for Bimetal-Snap-Action-Discs

Forming & Testing System
Clickquick 30 [CQ30]

Automated system for forming and testing bimetal-snap-action-discs with the following functions:

• Forming – Pre-aging – 100% Testing – Selection
• Adaptive control loop for the forming process
• Complete functionality and result monitoring
• Connectivity to QS-systems

Specifications

Standard versionAutomatic forming, testing and selection machine with the following components:
  • Unwinding device for coils with pre-punched bimetal strips
  • Thermostat with temperature control
  • Holder to mount a retooling set
  • Forming, ageing, 100% testing, good and bad part selection
  • Monitoring TOS / TUS
  • Complete function and result monitoring
  • Connectivity to QS-systems
  • Cutter for the strip
  • CE-compliant protective cover (protective hood) with locking and monitoring
Options & Accessories
  • Automatic readjustment of the embossing parameters
  • Bin changer (rotary table with several Bins)
  • Adhesive tape release device
  • On request, the protective hood can be omitted (not CE-compliant!)
CapacityUp to 4,000* pieces / hour
(= 1.11 pieces / second .. or 0.9 seconds / piece)
*Specification without taking setup times into account.
Process input
  • Bimetall strip with pre-punched and re-pressed discs
  • Bandwidth: max. 40mm
  • Diameter bimetall disc max. 33mm
  • Tape wound on coil (with or without paper liner)
Process flow and detailsThe bimetal strip with the pre-punched discs is automatically unwound and fed to the forming insert (retooling set for CQ30). In the temperature-controlled forming insert, the pre-punched disks are pressed out of the bimetal strip and formed, aged and then measured in accordance with the parameterization. This is followed by a selection in good and bad parts, which are either collected in bulk in bins or stored in a tube magazine. The excess bimetall strip is cut off and collected in a collecting container.
  • Forming temperature: + 30°C to + 145°C
  • Reject rate: max. 5%*

*Note: The reject rate depends on the bimetal strip, the upper (TOS) and lower (TUS) snap temperature, the difference between the snap temperatures (TOS-TUS) and the maximum permissible deviation of the snap temperatures.
Process output
  • Bimetall-snap-action-disc
  • Snap temperatures: -50°C to + 250°C
  • Accuracy of snap temperatures: +/- 1.5°C to +/- 10°C
  • Selected in good and bad parts
  • Bulk material or in magazine
Interfaces
  • Mains voltage: 3x400V+N+PE, 50 / 60Hz AC
  • Electrical power: approx. 3.5 kW
  • Compressed air: 6.5 - 10 bar. 300 liters / minute. Free from oil, water and dust.
  • Other line voltages and frequencies on request.
Environmental conditions
  • Industry standard. Indoor.
  • Temperature: + 18°C to + 30°C
  • Relative humidity: < 70% non-condensing
Dimensions and weight
  • Automat (Width x High x Depth): approx. 2,300 x 2,300 x 2,100mm
  • Space requirements (Width x High x Depth): approx. 2,800 x 2,300 x 2,300mm
  • Net weight: depending on the options between 500-540kg

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