Punching Automat [SA4]

Fully automatic system for punching out and storing bimetal-snap-action-discs and similar products.

• automatic unwinding and winding device
• Camwheel controlled strip feed
• Quick tool-change-device
• Safety cover
• Full function monitoring

Max. stripwidth: 40mm
Capacity: up to 10,000 pieces / hour

Specifications

Standard version	The standard version of the punching machine includes the following components: Safety cover with door switch and automatic locking Control cabinet with PLC brand "OMRON" Touch screen control panel, multilingual user interface with plain text - malfunctions and error messages Hydraulic unit with two-stage pressure build-up Double-acting hydraulic cylinder for quick punching automatic punching strip - oiler cam-controlled feed and feed monitoring Automatic unwinding unit and winding unit for the punching strip Unwinder with monitoring for insert paper. Bandwidth: max. 40mm
Options & Accessories	The following functions can optionally be implemented: Disk extractor and collecting container Waste cutter for strip Adhesive tape application device Color sensor for the detection of colored markings on the bimetal strip
Capacity	The capacity of the punching machine depends mainly on the type of punching tool used. Compound die tool (simple, round discs): up to 10,000* pieces / hour (= 2.77 pieces / second .. or 0.36 seconds / piece) Progressive die tool (discs with special shapes): up to 5,500* pieces / hour (= 1.52 pieces / second .. or 0.65 seconds / piece) *Specification without taking setup times into account.
Process input	Bimetal strip (or similar material) Bandwidth: max. 40mm Strip thickness: 0.1 to 0.3mm
Process flow and details	Punching force: max. 50kN Feed: cam wheel 0 to 35mm
Process output	Bimetal strip, pre-punched discs - pressed back into the strip Strip wound on spool Options: interleaving paper, adhesive tape (subsequent processing)
Interfaces	Mains voltage: 3x400V+N+PE, 50Hz AC Electrical power: approx.6.5 kW Compressed air: 6-10 bar. 300 liters / minute. Free from oil, water and dust. Note: Different mains voltages and frequencies on request.
Environmental conditions	Industry standard. Inner space. Temperature: + 18°C to + 30°C Relative humidity: < 70% non-condensing
Dimensions and weight	Dimensions (Width x High x Depth): approx. 2.6 x 2.0 x 0.9m Space requirement in production (Width x High x Depth): approx. 2.6 x 2.1 x 2.0m Net weight: about 500kg
Dimensions and weight	System dimensions: approx.2.6mx 1.8m Space requirement in production: approx.2.6mx 2.1m Net weight: about 500kg

Punching Automat [SA4]

Specifications

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