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High Voltage Test Stand for multipole cables and wires
Type HSVK1

Item: 39091

Test stand for determining the insulation effect / dielectric strength of 1 to 4-pole cables with or without shielding.

[Hard facts]
• Test area: floor-level, loading possible from 3 sides
• Cable on drums or on rings
• Device for quick and Safety contacting
• Connection test incl. monitoring of correct contacting
• DC test: 800V to 8,000V including localization of the fault location
• AC test: 500V to 5,000V with 50 or 60Hz (built-in FI)
• Automatic test sequence incl. storage of result data

Description

Teststand for high voltage insulation test on multipole cables.

Specification test items
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Cable on drum or cable on rings.
Cables with up to 4 wires plus shield can be contacted and tested.
Permissible cable capacity (without consideration of the inductance):
At 1000 V 6.4 uF
At 5000 V 1.3 uF
If the test specimen has a higher capacity or if a resonant circuit is formed due to the inductance which distorts the AC test significant, only partial lengths can be tested.

Test chamber easily accessible
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Automatic high-speed-rolling-doors on three sides of the test room enable loading and unloading of the specimen at floor level without any step. Handling can be done from 3 sides with a forklift or trolley.

Contacting
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Two robust and heavy-duty connection heads grant easy, quick and reliable connection of wires and shield.
Correct connection and continuity of each wire is checked automatically.

Test Options
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  • Connection test (low voltage 24VDC)
  • Fault detection test (if a fault was detected already with the low voltage test)
  • DC test including a fault position detection
Accuracy of the fault detection: <1,5% of the tested cable length
  • AC test - selectable (combined DC and AC test)

Test Parameters
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DC test: 800Volt up to 8,000 Volt max. 30 mA
AC test: 500Volt up to 5,000 Volt 60 Hz, designed for capacitive load and maximum 2 Amps.

For each test sequence, up to 6 test-steps can be defined. For each test-step the DC- and AC-Voltage level and time can be defined and which wires shall have HV-potential or GND.
These test-steps can be stored in the database of the machine and they can be used for different cables and wiretypes.

Result data
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Testparameters and results are stored automatically.

External communication/ data exchange
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Data exchange is implemented via CSV files, using an FTP-Server

Option, not included:
Communication via MySQL database

Option, not included:
Customer specific communication (has to be defined and implemented)

Dimensions and Weight
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Size of testchamber, inner dimensions: 1,3m x 1,18 m, 2,1m high
Rolling doors opening: 1.1m wide, 2.1m high

Floorspace: approx.2.05m x 2.2m,
Height: approx. 2.6m
Weight: approx. 1.200 kgs

Electrical Power
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3 phase 400V + NL + PE, 60 Hz, 17kVA, other Voltages on request
required voltage stability: better than +/-5%
Backup fuse: 63A, type C

Scope of delivery
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Completely functionable teststand including:
  • All necessary safety measures,
  • Controller software,
  • Controller IPC with screen and keyboard
  • ERP - terminal with screen, keyboard, mouse
(without ERP PC)