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High Voltage Test Stand for multipole cables and wires
Type HSVK1

Item: 39091

Test stand for determining the insulation effect / dielectric strength of 1 to 4-pole cables with or without shielding.

[Hard facts]
• Test area: floor-level, loading possible from 3 sides
• Cable on drums or on rings
• Device for quick and Safety contacting
• Connection test incl. monitoring of correct contacting
• DC test: 800V to 8,000V including localization of the fault location
• AC test: 500V to 5,000V with 50 or 60Hz (built-in FI)
• Automatic test sequence incl. storage of result data

Description

Teststand for high voltage insulation test on multipole cables.

Specification test items
*************************
Cable on drum or cable on rings.
Cables with up to 4 wires plus shield can be contacted and tested.
Permissible cable capacity (without consideration of the inductance):
At 1000 V 6.4 uF
At 5000 V 1.3 uF
If the test specimen has a higher capacity or if a resonant circuit is formed due to the inductance which distorts the AC test significant, only partial lengths can be tested.

Test chamber easily accessible
*************************
Automatic high-speed-rolling-doors on three sides of the test room enable loading and unloading of the specimen at floor level without any step. Handling can be done from 3 sides with a forklift or trolley.

Contacting
*************************
Two robust and heavy-duty connection heads grant easy, quick and reliable connection of wires and shield.
Correct connection and continuity of each wire is checked automatically.

Test Options
*************************
  • Connection test (low voltage 24VDC)
  • Fault detection test (if a fault was detected already with the low voltage test)
  • DC test including a fault position detection
Accuracy of the fault detection: <1,5% of the tested cable length
  • AC test - selectable (combined DC and AC test)

Test Parameters
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DC test: 800Volt up to 8,000 Volt max. 30 mA
AC test: 500Volt up to 5,000 Volt 60 Hz, designed for capacitive load and maximum 2 Amps.

For each test sequence, up to 6 test-steps can be defined. For each test-step the DC- and AC-Voltage level and time can be defined and which wires shall have HV-potential or GND.
These test-steps can be stored in the database of the machine and they can be used for different cables and wiretypes.

Result data
*************************
Testparameters and results are stored automatically.

External communication/ data exchange
*************************
Data exchange is implemented via CSV files, using an FTP-Server

Option, not included:
Communication via MySQL database

Option, not included:
Customer specific communication (has to be defined and implemented)

Dimensions and Weight
*************************
Size of testchamber, inner dimensions: 1,3m x 1,18 m, 2,1m high
Rolling doors opening: 1.1m wide, 2.1m high

Floorspace: approx.2.05m x 2.2m,
Height: approx. 2.6m
Weight: approx. 1.200 kgs

Electrical Power
*************************
3 phase 400V + NL + PE, 60 Hz, 17kVA, other Voltages on request
required voltage stability: better than +/-5%
Backup fuse: 63A, type C

Scope of delivery
*************************
Completely functionable teststand including:
  • All necessary safety measures,
  • Controller software,
  • Controller IPC with screen and keyboard
  • ERP - terminal with screen, keyboard, mouse
(without ERP PC)

Specifications

Dimensions and Weight:
  • Size of testchamber, inner dimensions: 1,3m x 1,18 m, 2,1m high
  • Rolling doors opening: 1.1m wide, 2.1m high
  • Floorspace: approx.2.05m x 2.2m,
  • Height: approx. 2.6m
  • Weight: approx. 1.200 kgs
 
Electrical Power.
  • 3 phase 400V + NL + PE, 50Hz .. 60 Hz, 17kVA
other Voltages on request
  • required voltage stability: better than +/-5%
  • Backup fuse: 63A, type C
 
Contacting elementsTwo robust connection heads ensure simple, fast and reliable connection of the cores and the braided shield. The correct connection and continuity of each wire are checked automatically.
Specification specimen
  • Cable on drum or cable on rings.
  • Cables with up to 4 wires plus shield can be contacted and tested.
  • Permissible cable capacity:
- At 1000 V 6.4 uF
- At 5000 V 1.3 uF
When the cable has a higher capacity the test must involve partial lengths only.
Test chamber easily accessibleAutomatic high-speed-rolling-doors on three sides of the test room enable loading and unloading of the specimen at floor level without any step.
Handling can be done from 3 sides with a forklift or trolley.
ContactingTwo robust and heavy-duty connection heads grant easy, quick and reliable connection of wires and shield.
Correct connection and continuity of each wire is checked automatically.
Test options
  • Connection test (low voltage 24VDC)
  • Fault detection test (if a fault was detected already with the low voltage test)
  • DC test including a fault position detection
  • AC test - selectable
  • Combined DC and AC test
Accuracy of the fault detection: <1,5% of the tested cable length
Test parametersDC test: 800 V to 8,000 volts max. 30 m
AC test: 500 volts to 5,000 volts 50Hz or 60Hz, designed for capacitive loads and a maximum of 2 amps.

Up to 6 "test steps" can be defined for each test. DC voltage and duration, AC voltage and duration can be selected for each test step, as well as which cores can be connected to high voltage.
For each cable type, the test sequence, test voltages and test times can be saved separately for each core as type-specific parameters (recipes). parameters (recipes) and called up for repeat tests.

The tripping current takes into account the capacitive current of the specimen. The test voltage, test time, connection configuration and test sequence can be defined and saved for each core.
Communication and data exchangeData exchange is implemented via CSV files, using an FTP-Server
  • Option: Communication via MySQL database
  • Option: Customer specific communication (has to be defined and implemented)
scope of deliveryFully functional included:
  • All necessary safety measures,
  • Controller software,
  • IPC controller with screen and keyboard
Result dataTestparameters and results are stored automatically.

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